240 Ton x 161″ Amada HG-2204ARM Robotic Bending Cell with Automatic Tool Changer
Manufactured in 2024
Machine Number 1189
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Amada HG ATC Series
Amada engineered the HG ATC as an ideal solution for variable lot sizes and eliminating the costly delays associated with manual tool setups. The ATC can load the most complex tool setups within three minutes and allows operators of varied experience levels to efficiently utilize this bending system.
The Amada HG-Robotic Bending Cell
By integrating a bending robot with the precision of AMADA’s HG Series press brake and patented Automatic Tool Changer (ATC), fabricators can automatically bend a variety of parts with maximum accuracy.
AMADA’s ATC ensures that tools are loaded quickly and precisely. Four tool manipulators quickly load tooling from 15 punch stockers and 18 die stockers. Each stocker can hold 31.5″ in tooling which brings the ATC’s tool capacity to over 86 feet.
A 6-axis robot with a wide range of motion capabilities performs all part loading, bending, and unloading operations. During bending, a potentiometer backgauge system with additional side gauge also compensates for any deviation when the workpiece is placed on the die. These compensating machine characteristics ensure that parts are produced consistently and with maximum accuracy.
System Specifications
Press Brake
Model: HG-2204
Tonnage: 240 Tons
Max. Bend Length: 161.4”
Max. Stroke Length: 9.8”
Open Height: 23.4”
Distance between Housings: 148”
Crowning System: (3) Hydraulic Crowning Cylinders
Ram Repeatability: 0.00004”
Approach Speed: 8.7”/second
Bending Speed: 0.78”/second
Return Speed: 9.8”/second
Backgauge: (8) Axes Including L-Shift
Sheet Followers: Standard
Hydraulic Oil Capacity: 32.4 gal
Supply Power: 200V, 41kVA
Foot Pedal: (2) Auto Slide and Remote
Bend Angle Control: Auto Bi-S (Dual)
Safety: Safety Device, Safety Gate (Tool Change), Light Guard (Slide Pedal), PILZ PSENvip P (operation)
Machine Dimensions
Machine Length/Width/Height: 280.5” x 134.4” x 130.7”
Weight of Brake: 51,900 lbs.
Automated Tool Changer Specifications
Tool Style: AMTS- ATC
Punch Stockers: 18
Die Stockers: 25
ATC Location: Right Hand
Max. Tool Layout Length: 157.5”
Minimum Tool Pitch: 0.196”
“V” Range: 0.157” – 1.57”
Punch Reversal Unit: Yes
Bending Robot Specifications
Model: Yaskawa
Load Capacity: 176 lbs. (including gripper)
Axis Configuration:
Robot: 6-axis
Traveling Axis: 1-axis
Traveling Axis: 26.2”
Repeat Positioning Accuracy:
Robot: ±0.008”
Traveling Axis: ±0.016”
Automatic Gripper Station: Included 4 standard grippers (mechanical and suction-type)
Equipped With
AMNC 3i CNC Control
Misc Tooling
