110 Ton Amada HG-1003ARS Bending Cell with Amada ATC Auto Tool Changer
Manufactured in November 2017
Machine Number 1157
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The Amada HG-1003ARS Robotic bending cell
By integrating a bending robot with the precision of AMADA’s HG Series press brake and patented Automatic Tool Changer (ATC), fabricators can automatically bend a variety of parts with maximum accuracy. The HG ARS supports workpieces up to 39.3″ x 31.4″ and has a weight capacity of 44 lbs.
AMADA’s ATC ensures that tools are loaded quickly and precisely. Four tool manipulators quickly load tooling from 15 punch stockers and 18 die stockers. Each stocker can hold 31.5″ in tooling which brings the ATC’s tool capacity to over 86 feet.
A 6-axis robot with a wide range of motion capabilities performs all part loading, bending, and unloading operations. During bending, a potentiometer backgauge system with additional side gauge also compensates for any deviation when the workpiece is placed on the die. These compensating machine characteristics ensure that parts are produced consistently and with maximum accuracy.
Additional HG 1003 ARS features and benefits include:
- Ideal solution for variable lot sizes and complex tool layouts
- Increase the number of tool setups performed each day
- Automatic Gripper Changer (AGC) is equipped with up to nine grippers that provide the robot with
maximum part handling versatility. - ATC stores 86′ (26.4m) of robot-loaded tooling
- New AMNC-3i control
- Potentiometer backgauge system with additional side gauge
Specifications Brake
Model: HG1003ARS
Tonnage (US): 110 Tons
Table Length: 122.4”
Max Bending Length: 120.5”
Distance Between Uprights: 106.3”
Throat Depth: 17.7”
Length of Stroke: 9.8”
Open Height: 23.5”
Hydraulic Oil Reservoir: 15.7 gal
Backgauge: 6 axis plus 2 axis L-shift
Maximum Approach Speed: 8.66 inches per second
Maximum Bending Speed: 0.78 inches per second
Maximum Return Speed: 9.84 inches per second
Control: AMNC 3i
Brake Dimensions
Overall Length: 244.5”
Overall Width: 126.8”
Overall Height: 115.9”
Ground Height: 115.9”
Net Weight: 26896 lb
Environmental Temperature: 32~104°F
Specifications Automatic Tool Changer (ATC)
Tool style: AMTS IIIS ATC
Punch stockers: 15
Die stockers: 18.
ATC location: Right hand
Auto tool layout range: 118.1”
Minimum tool pitch: 0.196”
“V” Range: 0.157-1.57”
Punch reversal unit: Stocker 1-12 reversible only
Punch height: 8.7” standard, 9.4” special
Specifications Robot
Model: HGROBOT020
Mass of Capacity: 44 lb
Mass of Machine: 6173 lb
Motor Rated Out Put: 1.8 kW
Axis Max Range Max Speed
S Axis 360° 150°/s
L Axis 265° 150°/s
U Axis 420° 170°/s
R Axis 400° 200°/s
B Axis 280° 200°/s
T Axis 720° 200°/s
E Axis 6.4 m 2.0 m/s
252.0” 78.7 in/s
Equipped With
Some Tools
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