SOLD-Salvagnini Performer Plus P2 Panel Bender
Manufactured in 2008
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Machine Specifications and Information
All Tooling was inspected and found to be in good condition.
Processed .09″ AL – cosmetic material.
Bend Length = 76″
Flange Height = 6.5″
Max Thickness = .098″ MS .083″ SS .126″ AL
CLA-A Thickness = .079″ MS .06″ SS
CLA-A Length = 13″ ea Total = 26.38″
CLA mover is working but the tooling is not on the machine – can be
purchased under Power Running Production
Approx. 36,500 hours
PERformER+ – Panel Bender
Programmable and automatic machine for the production of sheet metal panels
through the formation of a number of bends on each of the four sides.
The machine has the following specifications:
-numeric control of the sheet centering references on both axes; automatic
set up of the references; -ability to produce the first bend flattened at
180 degrees (positive and negative safe edge); -ability to program the
stop of the descending blank holder from 0 to 6.496″ (165 mm) in order to obtain, for example, an open safe edge; -maximum number of bends on each side: free; -ability to make both upwards and downwards bends, but the last bend on each side must be an upwards bend;
-ability to bend pre-painted sheets or silked stainless steel, when
protected by plastic film (however, the quality of the material must be
verified according to the application); -discontinuous rotator at 90, 180
and 270; -the blank holder is equipped with left and right contractible end
segments, which allow the production of two different bending lengths
within the same cycle, without intervention of the operator -an electrical
coil can be programmed, by means of graphic interface software (Oil
Heating), to come on so as to bring the oil in the hydraulic circuit to the
working temperature at a programmed time (it only works when the power
cabinet is on); -work surface equipped with circular inserts with plastic
brushes; it allows the panel to be moved easily without marking the contact
surface and reduce the noise level during the production cycle;
-hermetically insulated power cabinet provided with an automatic device for
the ventilation and the internal temperature control;
Cooling
Two independent closed cooling circuits are installed in the machine.
1) Oil cooling circuit
An oil-air-cooler is installed to maintain a constant oil temperature in
the hydraulic circuit. The specific refrigerating capacity is 0.5 kW/K.
That corresponds to 10 kW refrigerating capacity at a difference in
temperature of 20 K.
2) Electrical cabinet cooling circuit
A cooling unit with a refrigerating capacity of 0.8 kW is installed to
maintain a constant temperature inside the electrical cabinet. The
ecological refrigerant R134a is used in this cooling circuit.
Programming
The programming can be made directly on the elaboration unit of the system
without interrupting the current working cycle. The language is high
level; the defined macroinstructions express geometrical concepts (ANGLE,
RADIUS, LENGTH). The post- processor is included; it analyzes the syntax and
the geometry of the programming macroinstructions, transforming them in data
useful to the working cycle of the PERformER+, furthermore it manages the
movements of the manipulator, also considering the forming of the sheet
metal, and it automatically calculates the gripping points; A graphic user
interface simplifies the use and programming of the machine.
Operational characteristics
maximum length of incoming notched sheet:78.74″(2000 mm)
maximum width of incoming notched sheet:59.06″(1500 mm)
maximum diagonal of notched sheet:84.65″(2150 mm)
maximum bending length:76.77″(1950 mm)
maximum dimension of bends above work surface:6.496″(165 mm)
LI – Lower bending blade
Bending blade able to make positive bends up to +135 in a single step.
Maximum thickness of sheet metal with
UTS of 59.5 ksi (410 N/mm2) (+ 90) 0.098″(2.50 mm)
UTS of 59.5 ksi (410N/mm2) (+ 135) 0.083″(2.10 mm)
UTS of 84.1 ksi (580 N/mm2) (+ 90) 0.083″(2.10mm)
UTS of 84.1 ksi (580 N/mm2) (+ 125) 0.063″(1.60 mm)
UTS of 38.4 ksi (265 N/mm2) (+ 90) 0.126″(3.20 mm)
UTS of 38.4 ksi (265 N/mm2) (+135) 0.083″(2.10 mm)
Minimum thickness of sheet metal0.020″(0.50 mm)
LS1 – Upper bending blade
Bending blade with reduced front dimensions, able to make negative bends up
to -135 in a single step.
Maximum thickness of sheet metal with
UTS of 59.5 ksi (410 N/mm2) (- 90) 0.098″ (2.50 mm)
UTS of 59.5 ksi (410 N/mm2) (- 135) 0.083″ (2.10 mm)
UTS of 84.1 ksi (580 N/mm2) (- 90) 0.083″ (2.10 mm)
UTS of 84.1 ksi (580 N/mm2) (- 125) 0.063″ (1.60 mm)
UTS of 38.4 ksi (265 N/mm2) (- 90) 0.126″ (3.20 mm)
UTS of 38.4 ksi (265 N/mm2) (- 135) 0.083″ (2.10 mm)
Minimum thickness of sheet metal 0.020″ (0.50 mm)
SiX – Control system
High performance proprietary control system distributed on 3 levels.
– Elaboration unit for managing and supervising the machine. The unit is
composed of a HP workstation with Windows XP Professional (English)
operation system equipped with: SATA hard disk, two ETHERNET TCP/IP network
cards, UTP cable with RJ45 connector and analog modem for information
exchange between the system and various Salvagnini depts. such as Service,
Automation, Studies & Applications.
The workstation is equipped with HW and SW System Backup package composed
of an RHD (Removable Hard Disk) and of the management software that allows
the customer to automatically backup the whole main HD into the new RHD
support.
The operator is automatically and periodically reminded to carry out the
backup procedure by video warnings The workstation, which is an integral
part of the SiX control system, is tested and configured according to exact
Salvagnini specification to communicate with the control unit and grant
remote service. The hardware and software configurations cannot be modified
by the customer.
-Control unit which communicates in real-time with the interface section
through a high- performance VME bus and a field bus (Ethernet o CANopen).
-Input/output interface section towards peripheral devices such as motors,
solenoid valves, sensors, etc.
The UPS (Uninterruptible power supply unit) installed inside the system
power cabinet allows the Six control and the elaboration unit to be
correctly shut- down in case of sudden blackouts.
JOB.CONSOLE
Software for managing the production and the P2 JOB.CONSOLE
is the set of software packages integrated in the SiX control system, which
graphically allows the system to be easily used, managed and supervised by
supplying you with all the information required to carry out production.
Furthermore, the information relevant to system operation is collected and
arranged in order to make it available for a correct system monitoring.
JOB.CONSOLE includes the following modules:
Salvagnini Console
Main console for an intuitive management of the system which allows you to:
-easily save and find programs thanks to graphic tree structure -use an
editor for a simple correction of the programs -semi-automatically move
parts of the system, by means of a graphic interface, useful to easily use
or access the system.
JOB P4
Application used to dynamically schedule daily production; you can create a
sequence of programs named “job” or list, on screen. JOBP4 allows you to
queue and modify the sequence of jobs without waiting that the job being
processed is finished. The production can be interrupted and then
re-started from where it was interrupted. The programs that require a
manual changeover of the system setup must be grouped in separate Jobs.
Salvagnini Compiler
The Salvagnini compiler interprets programming instructions based on
geometrical principals (e.g.: finished dimension of the panel, length of the
edge to be bent and angle to be obtain on each bend) and defines the
production cycle calculating sheet metal handling and cycle time. The
compiler supplies the dimensions of the unfolded, information on program
integrity and suggestions on wrong info. Moreover, it can simultaneously
compile groups of programs arranged in work directories.
Maintenance Manager Database of the analyses of the movements and cycles of the system components for an easy maintenance and wear checking of some parts; it includes a list of maintenance checks to be performed. You can add further
checks or alarms to parts of the system.
EasyData Diagnostic software integrated with the NC to interactively browse
documentation using “web” technology (photos, hyperlinks, part code and
automatic filters).
EasyData supplies information pertaining to each component managed by the
Salvagnini NC. The system wiring or fluid-mechanical diagrams can be looked
up directly on screen, automatically filtered on the component being
diagnosed or by text searching the documentation.
You can also:
-enrich the photo library with your own photos or notes -print one or more
documental diagrams on paper or export them in PDF or JPG EasyData does not
contain the documentation of any third party components integrated in the
Salvagnini systems.
CLA-A – Auxiliary bending tool asymmetric command for positive bends
Option of the panel bender composed of two NC devices able to independently
and asymmetrically position the auxiliary bending tools along the lower
blade in order to make bends with interrupted bending edge (e.g. welding
tabs).
The auxiliary bending tools (set of CLA tools) are not included.
Characteristics:
Maximum thickness of metal with UTS of 59.5 ksi (410 N/mm2) 0.079″ (2.00
mm)
Maximum thickness of metal with UTS of 84.1 ksi (580 N/mm2) 0.059″
(1.50 mm)
Maximum length of the pair of auxiliary bending tools (UC-P2)
12.99” (330 mm)
Maximum length of the pair of auxiliary bending tools
(UC570) 26.38″ (670 mm)
Minimum length of the pair of auxiliary bending
tools (UC-P2) 1.969″ (50 mm)
Minimum length of the pair of auxiliary
bending tools (UC570) 3.937″ (100 mm)
Maximum bend angle in a single step: 90
